Material Hoist

Q: Can the hoist be customized for specific site needs?

Yes, Jaypee hoists are highly customizable with options for attachments and specialized features.

Q: How often should maintenance be performed on the hoist?

Regular maintenance should include daily visual checks, weekly lubrication, and monthly motor inspections.

Q: Are safety features included with the hoist?

Yes, Jaypee hoists include multiple safety features, such as overload protection, emergency brakes, and door interlocks.

Q: What is the typical loading capacity for Jaypee material hoists?

Jaypee hoists can carry between 1 to 2 tons, depending on the model.

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What is a Rack & Pinion Material Hoist?

A rack and pinion material hoist is an essential construction equipment used for vertical transport of materials and tools across construction sites. Unlike traditional systems, Jaypee’s material hoists use a pinion gear that runs along a fixed rack, providing stable and efficient lifting for heavy construction materials.

Jaypee’s material hoists are designed for heavy-duty use, with advanced features ensuring seamless operation, high performance, and top-notch safety. Ideal for high-rise buildings, these hoists make material handling faster and more efficient.

Why Choose Jaypee Rack & Pinion Material Hoists for Construction Sites

Durability & Efficiency: Jaypee’s material hoists are built to withstand the harsh environments of construction sites, offering long-lasting durability with minimal downtime.

Energy Efficient: Equipped with low-energy consuming geared motors, our hoists ensure cost-effective operation.
Safety Features: Multiple built-in safety systems ensure protection for the materials and personnel on site, minimizing accidents and material wastage.
Modular Design: With a self-erecting mechanism and customizable features, our hoists are adaptable to various site requirements.

Typical Applications and Industries

High-Rise Construction: Efficient transport of building materials, tools, and other equipment to elevated floors.
Industrial Plant Construction: Handling materials in industrial plants during construction or maintenance.
Bridge & Tunnel Projects: Providing safe vertical access for materials during infrastructure projects.
Renovation and Retrofit: Ideal for retrofitting or renovating existing buildings requiring vertical transport for materials.

Key Technical Specifications.

Take Technical Specification from Brochures Not Website.

Top Safety Features.

Electromechanical Brake Motor: Ensures smooth and safe operation.
Centrifugal Breaking System: Provides an additional layer of safety during operation.
Limit Switches: Both upper and lower limit switches, along with travel limit switches, ensure that the hoist operates within a safe range.
Cage Door Electro Mechanical Lock: Ensures that the hoist operates only when the door is properly locked, reducing the risk of accidents.

Installation Best Practices

Pre-Installation Survey: Check for proper foundation support and electrical supply.
Mast & Bracing Setup: Ensure the mast is securely installed and braced correctly to handle dynamic forces.
Electrical Integration: Follow electrical codes for safety and verify the system works under load conditions.
Load Testing: Perform no-load and load testing to ensure smooth operations before use.

Operation and User Training

Operator Qualification: Ensure only trained operators handle the hoist.
Safety Practices: Operators must be familiar with all safety measures, including emergency stop procedures.
Daily Inspections: Operators should perform visual inspections before each use, checking the mast, cables, and control systems for wear or damage.

Maintenance Schedule & Troubleshooting Guide

Daily Checks: Visual inspection of the hoist, including brakes, door locks, and emergency systems.
Weekly Maintenance: Lubrication of moving parts and verification of load cells and limit switches.
Monthly Inspections: Check electrical connections and motor performance.
Common Issues: If there’s unusual noise, misalignment of the rack and pinion system, or failure of the emergency brakes, these need immediate attention from a professional technician.

Compliance, Testing, and Certification.

Compliance with International Standards: Ensure the hoist meets all relevant safety standards for construction equipment.
Regular Testing: Periodic tests by third-party inspectors for safety certifications.
Documentation: Maintain inspection logs and training certificates as required by local regulations.

Frequently Asked Questions

What is the maximum height Jaypee material hoists can reach?

Jaypee hoists can reach heights up to 450 meters, depending on the model.

Can the hoist be customized for specific site needs?

How often should maintenance be performed on the hoist?

Are safety features included with the hoist?

What is the typical loading capacity for Jaypee material hoists?

Benefits & Features

Our Products are assembled in the following categories

Electromagnetic Brake Motor
Top & Bottom Stopper Limit Switch
Extreme Up & Down Speed Control Limit Switch
Safe Travel Limit Switch
Cage Door Electrical Interlocking
Wireless Remote Operating Facility

Load	1000 kg	1000 kg
Speed	0-36 m/min0-60 m/min	0-36 m/min0-60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	2 x 12.5 HP	2 x 12.5 HP
Safety Device	JAS 30-1.2 (M5)	JAS 30-1.2 (M8)
Mast Section	450x450x1508	650x650x1508
Weight With Rack Mast Section (approx.)	78 KG	123 KG
Rack Module	5	8

Load	2 x 1000 Kg	1000 kg
Speed	0-36 m/min0-60 m/min	0-36 m/min0-60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	2 x 12.5 HP	2 x 12.5 HP
Safety Device	JAS 30-1.2 (M5)	JAS 30-1.2 (M8)
Mast Section	450x450x1508	650x650x1508
Weight With Rack Mast Section (approx.)	96KG	151 KG
Rack Module	5	8

Load	2000 Kg.
Speed	0-36 m/min0-60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	3 x 12.5 HP
Safety Device	JAS 40-1.2 (M8)
Mast Section	650x650x1508
Weight With Rack Mast Section (approx.)	123 KG
Rack Module	8

Load	2 x 2000 Kg.
Speed	0-36 m/min0-60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	2 x 3 x 12.5 HP
Safety Device	2xJAS 40-1.2 (M8)
Mast Section	650x650x1508
Weight With Rack Mast Section (approx.)	151 KG
Rack Module	8

Load	3000 KG
Speed	0 – 60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	3 x 15 HP
Safety Device	JAS 50-1.2 (M8)
Mast Section	650x650x1508
Weight With Rack Mast Section (approx.)	123 KG
Rack Module	8

Load	2 X 3000KG
Speed	0 – 60 m/min
Cage Size	(2.4 x 1.2 x 2.1) MTRS, (3 x 1.2 x 2.1) MTRS, ( 3.2 x 1.5 x 2.1) MTRS
Motor Power	2 x 3 x 15 HP
Safety Device	2xJAS 50-1.2 (M8)
Mast Section	650x650x1508
Weight With Rack Mast Section (approx.)	151 KG
Rack Module	8

Loading Capacity	1000 Kgs (1 Ton)
Max Height	300 Mtr.
Cage Size (L x B x H)	2000 x 1200 x 2000 mm
Lifting Speed	36 Meters/Min.
Travel Type	Rack & Pinion
Power Transmission	Geared Motor
Motor Power	12.5 HP (9.3kw) X 2
Cage, Mast & Wall Ties	Shoot Blasted, Zinc Chromate Primer & High Quality Enamel Paint, Zinc Plating or Galvanized
Self Erecting Mechanism	Included
Safety Features	Electromagnetic Brake Motor, Centrifugal Freefall Arrester, Top & Bottom Stopper Limit Switch, Travel Limit Switch, Cage Door Electrical Interlocking, Overload Safety
Optional Attatchment	Concrete Bucket – 0.4 cu/-1 ton , Horizontal Rebar Attachment upto 6 Mtr. long
Optional Features	FC Drive

Loading Capacity	2000 Kgs (2 Ton)
Max Height	450 Mtr.
Cage Size (L x B x H)	2000 x 1200 x 2000 mm
Lifting Speed	36 Meters/Min.
Travel Type	Rack & Pinion
Power Transmission	Geared Motor
Motor Power	12.5 HP (9.3kw) X 3
Cage, Mast & Wall Ties	Shoot Blasted, Zinc Chromate Primer & High Quality Enamel Paint, Zinc Plating or Galvanized
Self Erecting Mechanism	Included
Safety Features	Electromagnetic Brake Motor, Centrifugal Freefall Arrester, Top & Bottom Stopper Limit Switch, Travel Limit Switch, Cage Door Electrical Interlocking, Overload Safety
Optional Attatchment	Concrete Bucket – 0.4 cu/-1 ton , Horizontal Rebar Attachment upto 6 Mtr. long
Optional Features	FC Drive

Conclusion

Jaypee’s Rack & Pinion Material Hoists are designed to provide reliable, safe, and efficient vertical material transport across construction sites. With a strong focus on durability, safety, and ease of use, these hoists ensure that construction projects run smoothly and on time.

Call to action

Ready to improve your construction site’s productivity and safety? Contact Jaypee India Ltd for a site survey, customized quotation, and technical specifications tailored to your project.